Kaolin

Industrial use
Kaolin has become an essential mineral raw material for dozens of industries such as papermaking, ceramics, rubber, chemical industry, coatings, pharmaceuticals, and national defense
The ceramic industry is the earliest and most widely used industry for the application of kaolin. The general dosage is 20% to 30% of the formula. The role of kaolin in ceramics is to introduce Al2O3, which is beneficial for the formation of mullite, improving its chemical stability and sintering strength. During sintering, kaolin decomposes to form mullite, forming the main framework for the strength of the body. This can prevent deformation of the product, widen the firing temperature, and also give the body a certain degree of whiteness. At the same time, kaolin has certain plasticity, cohesiveness, suspension and bonding ability, which endows porcelain clay and porcelain glaze with good formability, making porcelain clay body conducive to turning, grouting and forming. If used in wires, it can increase insulation and reduce dielectric loss.

Ceramics not only have strict requirements for the plasticity, adhesion, drying shrinkage, drying strength, sintering shrinkage, sintering properties, fire resistance, and post firing whiteness of kaolin, but also involve chemical properties, especially the presence of chromogenic elements such as iron, titanium, copper, chromium, and manganese, which reduce the post firing whiteness and produce spots.

The requirement for the particle size of kaolin is generally that the finer the better, so that the porcelain mud has good plasticity and drying strength. However, for casting processes that require rapid casting, accelerated grouting speed, and dehydration speed, it is necessary to increase the particle size of the ingredients.

In addition, the difference in the crystallinity of Kaolinite in the kaolin will also significantly affect the technological performance of the ceramic body. With a good crystallinity, the plasticity and bonding ability will be low, the drying shrinkage will be small, the sintering temperature will be high, and the impurity content will also be reduced; On the contrary, its plasticity is higher, drying shrinkage is greater, sintering temperature is lower, and corresponding impurity content is also higher.

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